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Quartz paint production line
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≥1/set
USD 120,000.00
Quartz Paint Production Guide
1. Product Introduction
Quartz paint (also called quartz sand texture coating) is a high-performance architectural coating that combines:
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60-80% natural quartz sand (0.1-3mm particle size)
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15-25% acrylic/silicone-acrylic emulsion
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5-15% additives (thickeners, dispersants, etc.)
Key Features:
✔ Weather resistance (15+ years outdoor durability)
✔ Crack-bridging capability (up to 2mm)
✔ Decorative sand-textured finish
✔ Excellent water repellency (contact angle >110°)
Common Applications:
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Exterior wall coatings (alternative to stone cladding)
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Commercial building facades
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Anti-slip floor coatings
2. Production Process & Equipment
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Raw Material Preparation
• Equipment:
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Quartz sand dryer (fluidized bed type)
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Vibrating screen (multi-layer classification)
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High-speed disperser (for premixing liquids)
• Process:
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Dry quartz sand to ≤0.5% moisture
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Classify sand into 3-5 size fractions (e.g., 0.1-0.5mm, 0.5-1mm, 1-3mm)
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Premix liquid components (emulsion + additives)
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Batching & Mixing
• Equipment:
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Weighing system (accuracy ±0.5%)
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Horizontal ribbon mixer (500-2000L capacity)
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Planetary mixer (for small batches)
• Process:
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Load 70% quartz sand → 20% emulsion → 10% additives
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Mix for 8-12 minutes at 20-30rpm
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Adjust viscosity to 90-110KU (Stormer viscometer)
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Quality Control
• Equipment:
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Digital viscometer
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Adhesion tester (pull-off)
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Weathering test chamber
• Tests:
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Sag resistance (≤1mm at 1.5mm wet film)
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Wash resistance (>5000 cycles)
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Color consistency (ΔE<1.0)
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Packaging
• Equipment:
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Valve bag filling machine (20-25kg)
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Pail filling line (5-20kg)
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Pallet wrapper
3. Production Line Layout Example
Raw Material Storage → Weighing → Pre-Mixing → Main Mixing → QC → Packaging
↑ ↑ ↑
(Dry Sand System) (Liquid System) (Dust Collection)
4. Technical Specifications
• Production Capacity: 2-20 tons/hour
• Power Consumption: 15-30kW (for medium line)
• Floor Space: 500-2000m² (depending on automation)
5. Recommended Machinery Suppliers
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Mixing Systems: Netzsch, Myers Mixers
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Drying Equipment: Carrier Vibrating Equipment
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Packaging: Paglierani, IMA
4. TGM Factory Profile:
TGM Chemical Machine Co., Ltd is a group enterprise. We have brands like TGM, Pengchang and Tongpeng.
We are a leader in the field of chemical machine industry, with 18 years of industry experience.
We have professional R&D design team, strong technical support, skilled production team, reliable after sales service, flexible customized solutions,
to meet your various standards and non standard equipment procurement needs. We committed to providing the complete and professional chemical equipment solutions.
We integrate, design, development, production, sales and training together.
Our products scope: Disperser, Bead Mill, Basket Mill, Mixer, emulsifier, Mixing kettles, Reactor, Filling machine, Bag filter, Pumps, Zirconium Bead, 3 roll mill, and other accessories.
Our machines help you to make ideal products: paints, coatings, inks, pigments, dyes, thinner, hardener, emulsions, varnish, spin finish, putty, glues, adhesives, viscous pastes, concrete Admixtures,
PCVC solvent cement, liquid resins, sealants, silicone sealant, lithium battery, electronic slurry&paste, pulps, silicon dioxide, liquid rubber, pesticide, liquid fertilizer, disinfectant, liquid detergent, gel,
lotions, shampoo, body wash, liquid soap, hand sanitizer, liquid wash, nail polish, creams, and so on.
We could offer individual machine or full production lines for your plants.
5. What are advantages of your factory?
1) Our factory is a leader manufacture of Chemical machine With 18 years of Industry experience. We have a lot Technology Patents & Product Patents;
2) Our factory has Professional R&D Teams, High Technical Supports, Skilled Production Team, Reliable After Sales Service, Flexible Customized Solutions;
3) Our factory is the leader of this industry, named with high and new technology enterprise;
4) Our factory has plenty of industry experience, we could offer you the complete palnt planning.
6. Who are your factory's clients? Could you list some of them?
AKZONOBEL, JUNTON, PPG, NIPPON, DABAO, BURGER, MAYDOS, RAINBOW, HITECH COATING, CHINA PAINT, CHANGJIANG COATING, TOA, LYNWON PIGMENT,
PEONY INKS, TL INKS, ZR INKS, SAKATA INKS, KINGSWOO INKS, DIC INKS, ANLI, ACHILLES, REPOW GROUP, SHINETSU ADHESIVES, JUSHI, XINGLONG PESTICIDES...
7. What certificate your factory could offer?:
CE, BSC, CNEX, ISO, patents.
8. Manufacture Processing:
Our Chemical Machines are strictly quality control at every single production step, after quality past, we will move to do next step production.
Our Chemical Machines production process: raw materials preparing-cutting/bending materials-welding-polishing-assembling-coating-testing-packing-loading.
9. Packing And Shipping:
10. FAQ:
Question: Are you a factory or a trading company? where is your factory?
Answer: We are a real factory. Our factory is in fu'an industrial zone, leliu street, shunde ditrict, foshan city, guangdong province, China.
Question: Which countries your machine sold to?
Answer: American Market: America, Canada, Mexico, Brazil;
European Market: UK, Germany, Netherlands, Bulgaria, Italy, Russia;
African Market: South Africa, Algeria, Zambia, Cameroon, Ethiopia, Uganda, Madagascar;
Asian Market: Malaysia, Indonesia, Singapore, Vietnam, Thailand, Kazakhstan, Bangladesh, Pakistan, Lebanon, Iran, Iraq, Egypt, Qatar, Turkey, Saudi Arabia, UAE;
Question: How long is your machine warranty?
Answer: 12 months free for whole machine, After a year, spare parts charges, but life-long free for consultant.
Question: How long is your lead time?
Answer: Depends on the machines you choose. Generally from 7 days to 35days. Some big machine: 45-60days.
Question: How could I know how to operate the machines?
Answer: We provide teaching video and operating manual, and 24 hours in 7 days video guidance.
Question:How long is your machine warranty?
Answer: 12 months free for whole machine, After a year, spare parts charges, but life-long free for consultant.
